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Alternative Handlebar Switch Assembly

Posted: Sat Feb 05, 2022 7:55 pm
by Steve C
Can anyone suggest a suitable alternative for the left side handlebar switch assembly that controls the turn signals, horn and lights for a 1974 Road Toad? Searching 4000+ listings on eBay proved unsuccessful. I've found a mechanic willing to help me with the wiring on my restoration project and he's informed me I need a new assembly as my original has too much corrosion. Any help or advice would be appreciated.

Re: Alternative Handlebar Switch Assembly

Posted: Sun Feb 06, 2022 1:57 am
by givergas
i just took one apart and it was a mess. i also am looking for a suitable alternative . you should try and take it apart and clean it up if all the parts are there . the one i have is missing the light switch pieces. so un less i stumble on those it is not going to get fixed , but i think if yours has all the pieces give it a shot and take it apart and clean it as always with parts like these take your time have a controlled work area put down a large towel , to keep pieces from bouncing around , and pay attention its going to be like working on a pocket watch , take a few pictures . dont know where you live but where im at its nice to have a project you can do at the kitchen table where its a little warmer .... albert ...PS sent you a pm

Re: Alternative Handlebar Switch Assembly

Posted: Sun Feb 06, 2022 6:03 am
by viclioce
I found this one on Amazon for $8.99. Looks like it has all the needed features, the wiring appears to be similar, including the plug, & it’s even black! I ordered a couple to give it a try, even if I have to modify the wiring or plug.

I haven’t received them yet because I just ordered them last night. I’ll report back when they have arrived and I’ve had a chance to work with them. :ugeek: Victor

Re: Alternative Handlebar Switch Assembly

Posted: Sun Feb 06, 2022 8:21 am
by Steve C
Thanks Victor. I’m hoping to save the original, but my goal is to get the bike running, I’m not aiming for a concours 100% original.

Re: Alternative Handlebar Switch Assembly

Posted: Sun Feb 06, 2022 3:08 pm
by viclioce
I have an 03 switch which had a broken Hi/Lo button!
B3B7A663-7FC2-4E6A-A48D-8CBA0A5D9123.jpeg
I was looking for something else and noticed that I still had some JB Weld Steel Stik on the shelf. So I cut off about 5/16” and mixed the 2 layers together. Then I shaped it like the switch button. I used a box knife to cut grooves into the top surface.
2A2E4D0A-4C6B-438A-B4C0-2090EA9204F2.jpeg
As the piece started to harden, I pushed it onto the switch post to create the needed hole for mounting!

When it dries, I will paint it black and epoxy the button on to the post! :ugeek: Victor

Re: Alternative Handlebar Switch Assembly

Posted: Mon Feb 07, 2022 6:59 am
by Bullfrog
Pretty nifty1

Makes me think of "stand-off scale" model airplane competitions - where the airplane looks like a pretty good scale model of the real thing . . . as long as you stand back a little bit. Part of the purpose of that judging class is to allow for a scale looking airplane which actually flies well (allows changes in wing/tail sizes, etc). The concept matches up pretty well with what you made, Looks pretty reasonable from a few steps back . . . and works!

Ed

Re: Alternative Handlebar Switch Assembly

Posted: Mon Feb 07, 2022 8:12 am
by viclioce
I’m going to paint it today. I need to purchase some 5 minute Epoxy, because I’m out. More to come later today. :ugeek: Victor

Re: Alternative Handlebar Switch Assembly

Posted: Mon Feb 07, 2022 6:59 pm
by matt glascock
Clever!