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Shifting issues? Road Toad

Posted: Tue Oct 04, 2016 8:25 am
by Neptune
Big thanks to everyone with the non-running issues I've had. Runs and idles great now. I'm having issues with the clutch now. This is obviously a wet clutch but I don't know how it's supposed to work. This bike had been running when parked; when I opened the clutch cover the oil was basically a milky emulsion of oil and water. Drained it all out, refilled w/ 30 ND, and the clutch operation is no different. Doesn't engage. Should I crank the cable to its furthest adjustment and keep trying or what?
Also read somewhere that these gearboxes are 1 up and 4 down. Which would make sense in England but...?

Re: Shifting issues? Road Toad

Posted: Tue Oct 04, 2016 8:37 am
by Bullfrog
Road Toads are 1 down and 4 up - '60's era Hodies had the up for 1st pattern shift pattern, but that started to change in 1971.

The clutch components have "married" together after decades of being held together with clutch spring pressure, usually the combination of new oil, the heat of operation and continued attempts to operate the clutch will result in the components separating/releasing. Just gently ride around working the clutch and it should "break loose" after a while.
Ed

Re: Shifting issues? Road Toad

Posted: Tue Oct 04, 2016 9:55 am
by Bill2001
By "doesn't engage" do you mean it does not release when you pull the lever in or do you mean that the clutch slips? Water+oil is never good.

Re: Shifting issues? Road Toad

Posted: Wed Oct 05, 2016 5:12 am
by Neptune
Rode it around a bunch yesterday and still no clutch. Thinking I should go in there and separate the plates, clean 'em up.

Re: Shifting issues? Road Toad

Posted: Thu Oct 06, 2016 11:14 am
by viclioce
Separate & clean the clutch plates. That's a good idea. Kerosene is good for cleaning them & then soak them in some of the same gear oil you're putting in the tranny and let them sit over night before re-assembly. Don't use anything abrasive on them to clean them. No wire brushes or sand paper. Use something like a soft plastic scrub brush if it's needed. Check how many spacers (shims) you have too. ; D Victor