Alternative Handlebar Switch Assembly

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Steve C
Posts: 17
Joined: Sat Feb 28, 2015 6:30 pm

Alternative Handlebar Switch Assembly

Post by Steve C »

Can anyone suggest a suitable alternative for the left side handlebar switch assembly that controls the turn signals, horn and lights for a 1974 Road Toad? Searching 4000+ listings on eBay proved unsuccessful. I've found a mechanic willing to help me with the wiring on my restoration project and he's informed me I need a new assembly as my original has too much corrosion. Any help or advice would be appreciated.
givergas
Posts: 776
Joined: Sat Sep 16, 2017 11:41 am
Location: minnesota

Re: Alternative Handlebar Switch Assembly

Post by givergas »

i just took one apart and it was a mess. i also am looking for a suitable alternative . you should try and take it apart and clean it up if all the parts are there . the one i have is missing the light switch pieces. so un less i stumble on those it is not going to get fixed , but i think if yours has all the pieces give it a shot and take it apart and clean it as always with parts like these take your time have a controlled work area put down a large towel , to keep pieces from bouncing around , and pay attention its going to be like working on a pocket watch , take a few pictures . dont know where you live but where im at its nice to have a project you can do at the kitchen table where its a little warmer .... albert ...PS sent you a pm
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viclioce
Posts: 4813
Joined: Mon Apr 21, 2014 5:35 pm
Location: Santa Fe, NM
Contact:

Re: Alternative Handlebar Switch Assembly

Post by viclioce »

I found this one on Amazon for $8.99. Looks like it has all the needed features, the wiring appears to be similar, including the plug, & it’s even black! I ordered a couple to give it a try, even if I have to modify the wiring or plug.

I haven’t received them yet because I just ordered them last night. I’ll report back when they have arrived and I’ve had a chance to work with them. :ugeek: Victor
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B5675A19-6265-4911-9BCE-D1DBB8114A04.png

1978 175SL
1976 03 Wombat
1975 99 Road Toad (2)
1973 96 Dirt Squirt (2)
1973 “Wombat Combat”
1973 Combat Wombat
1972 94 Wombat (2)
1972 Super Squirt
1971 92B+ Ace
1970 92B Ace 100B (2)
1968 92 Ace 100
1966 Ace 90
; D Victor
Steve C
Posts: 17
Joined: Sat Feb 28, 2015 6:30 pm

Re: Alternative Handlebar Switch Assembly

Post by Steve C »

Thanks Victor. I’m hoping to save the original, but my goal is to get the bike running, I’m not aiming for a concours 100% original.
viclioce
Posts: 4813
Joined: Mon Apr 21, 2014 5:35 pm
Location: Santa Fe, NM
Contact:

Re: Alternative Handlebar Switch Assembly

Post by viclioce »

I have an 03 switch which had a broken Hi/Lo button!
B3B7A663-7FC2-4E6A-A48D-8CBA0A5D9123.jpeg
I was looking for something else and noticed that I still had some JB Weld Steel Stik on the shelf. So I cut off about 5/16” and mixed the 2 layers together. Then I shaped it like the switch button. I used a box knife to cut grooves into the top surface.
2A2E4D0A-4C6B-438A-B4C0-2090EA9204F2.jpeg
As the piece started to harden, I pushed it onto the switch post to create the needed hole for mounting!

When it dries, I will paint it black and epoxy the button on to the post! :ugeek: Victor
Attachments
E76E5239-4BFF-4554-95F3-43B817B8D5A3.jpeg

1978 175SL
1976 03 Wombat
1975 99 Road Toad (2)
1973 96 Dirt Squirt (2)
1973 “Wombat Combat”
1973 Combat Wombat
1972 94 Wombat (2)
1972 Super Squirt
1971 92B+ Ace
1970 92B Ace 100B (2)
1968 92 Ace 100
1966 Ace 90
; D Victor
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Bullfrog
Posts: 2755
Joined: Mon Jul 22, 2013 4:05 pm
Location: Oregon, 12 miles from the center of the Hodaka Universe(Athena)

Re: Alternative Handlebar Switch Assembly

Post by Bullfrog »

Pretty nifty1

Makes me think of "stand-off scale" model airplane competitions - where the airplane looks like a pretty good scale model of the real thing . . . as long as you stand back a little bit. Part of the purpose of that judging class is to allow for a scale looking airplane which actually flies well (allows changes in wing/tail sizes, etc). The concept matches up pretty well with what you made, Looks pretty reasonable from a few steps back . . . and works!

Ed
Keep the rubber side down!
viclioce
Posts: 4813
Joined: Mon Apr 21, 2014 5:35 pm
Location: Santa Fe, NM
Contact:

Re: Alternative Handlebar Switch Assembly

Post by viclioce »

I’m going to paint it today. I need to purchase some 5 minute Epoxy, because I’m out. More to come later today. :ugeek: Victor

1978 175SL
1976 03 Wombat
1975 99 Road Toad (2)
1973 96 Dirt Squirt (2)
1973 “Wombat Combat”
1973 Combat Wombat
1972 94 Wombat (2)
1972 Super Squirt
1971 92B+ Ace
1970 92B Ace 100B (2)
1968 92 Ace 100
1966 Ace 90
; D Victor
matt glascock
Posts: 2520
Joined: Thu Oct 24, 2013 5:20 pm

Re: Alternative Handlebar Switch Assembly

Post by matt glascock »

Clever!
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