Made Kelly’s shock tool!

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viclioce
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Joined: Mon Apr 21, 2014 5:35 pm
Location: Santa Fe, NM
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Made Kelly’s shock tool!

Post by viclioce »

Today I cut and welded 2 pieces of angle metal to make Kelly’s shock tool! I ordered the battery tie down hooks from Amazon and they arrived!
I had 2 issues. One was cutting the steel with my hack saw! Arm got tired! Second was my welder acted up and wouldn’t feed wire for a while but I got it working!

Here it is! :ugeek: Victor
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1978 175SL
1976 03 Wombat
1975 99 Road Toad (2)
1973 96 Dirt Squirt (2)
1973 “Wombat Combat”
1973 Combat Wombat
1972 94 Wombat (2)
1972 Super Squirt
1971 92B+ Ace
1970 92B Ace 100B (2)
1968 92 Ace 100
1966 Ace 90
; D Victor
JPark
Posts: 177
Joined: Wed Dec 18, 2019 9:14 am

Re: Made Kelly’s shock tool!

Post by JPark »

Good to see you springing into action on this one. Your arm will recover and you'll never have to make another one again.

How much do you charge for them?
Summerland, B.C.
viclioce
Posts: 4848
Joined: Mon Apr 21, 2014 5:35 pm
Location: Santa Fe, NM
Contact:

Re: Made Kelly’s shock tool!

Post by viclioce »

Well. I think $5,000 each would be a good price! LMAO! Not going into the business of making them, but thanks for the encouragement! :ugeek: Victor

1978 175SL
1976 03 Wombat
1975 99 Road Toad (2)
1973 96 Dirt Squirt (2)
1973 “Wombat Combat”
1973 Combat Wombat
1972 94 Wombat (2)
1972 Super Squirt
1971 92B+ Ace
1970 92B Ace 100B (2)
1968 92 Ace 100
1966 Ace 90
; D Victor
givergas
Posts: 790
Joined: Sat Sep 16, 2017 11:41 am
Location: minnesota

Re: Made Kelly’s shock tool!

Post by givergas »

im in... made mine out of a trailer receiver adapter i had laying around , had to buy the battery hold down bolts. i did make a extended socket for my impact driver it was either make something or buy the ratchet wrench , standard wrench was way to slow....albert
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matt glascock
Posts: 2520
Joined: Thu Oct 24, 2013 5:20 pm

Re: Made Kelly’s shock tool!

Post by matt glascock »

Clever!!
givergas
Posts: 790
Joined: Sat Sep 16, 2017 11:41 am
Location: minnesota

Re: Made Kelly’s shock tool!

Post by givergas »

as red green says "And men, remember, if the women don't find you handsome, they should at least find you handy."
matt glascock
Posts: 2520
Joined: Thu Oct 24, 2013 5:20 pm

Re: Made Kelly’s shock tool!

Post by matt glascock »

I'm a man, but I can change if I have to. I guess.
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socalhodaka
Posts: 927
Joined: Fri Jul 19, 2013 10:31 am

Re: Made Kelly’s shock tool!

Post by socalhodaka »

givergas wrote: Mon Dec 07, 2020 11:14 am im in... made mine out of a trailer receiver adapter i had laying around , had to buy the battery hold down bolts. i did make a extended socket for my impact driver it was either make something or buy the ratchet wrench , standard wrench was way to slow....albert
👍👍👍
givergas
Posts: 790
Joined: Sat Sep 16, 2017 11:41 am
Location: minnesota

Re: Made Kelly’s shock tool!

Post by givergas »

im wondering can 03 wombat shocks be taken apart this way? the warning on the shock makes me a little leery
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dirty_rat
Posts: 752
Joined: Mon Jul 22, 2013 10:39 am
Location: Spring Hill, FL

Re: Made Kelly’s shock tool!

Post by dirty_rat »

The shocks can be disassembled as far as taking the spring retainer, the spring and the adjuster off. The shocks themselves can NOT be disassembled as they are welded shut and contain high pressure nitrogen gas. So, you can disassemble those parts, clean up the shock bodies, springs, etc. and repaint the parts. If the shafts are bad or the shocks don't work anymore, then they are just doorstops (or can be used for static display).
viclioce
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Joined: Mon Apr 21, 2014 5:35 pm
Location: Santa Fe, NM
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Re: Made Kelly’s shock tool!

Post by viclioce »

The great thing about the tool is this. If you have a bucket of shocks, you can take them apart, remove defective pieces, and swap with good pieces from other shocks which may have something different wrong with them.

I’ve had several different pairs of shocks which had damaged caps. Removing a good cap from a shock with a bad bottom, makes one really good shock out of 2 less desirable shocks!

Dirty_Rat is correct from the point that you can’t take the dampener apart & rebuild it. At least not on the early shocks. The shocks on the 97 Super Combat & 98 Super Rat, as well as, I believe, the 175 and the 250’s can also have their dampeners rebuilt. Please correct me if I’m wrong on any of the larger bikes as I haven’t had a hands on with those shocks. :ugeek: Victor
Attachments
2575C8C1-769C-44F2-A591-F43163FB79D5.jpeg
6919BE2C-22BA-4FF4-B6F7-C7217FF402D6.jpeg

1978 175SL
1976 03 Wombat
1975 99 Road Toad (2)
1973 96 Dirt Squirt (2)
1973 “Wombat Combat”
1973 Combat Wombat
1972 94 Wombat (2)
1972 Super Squirt
1971 92B+ Ace
1970 92B Ace 100B (2)
1968 92 Ace 100
1966 Ace 90
; D Victor
givergas
Posts: 790
Joined: Sat Sep 16, 2017 11:41 am
Location: minnesota

Re: Made Kelly’s shock tool!

Post by givergas »

thanks for the advise i will give it a go. the two pairs I've got are pretty weathered looking ....albert
viclioce
Posts: 4848
Joined: Mon Apr 21, 2014 5:35 pm
Location: Santa Fe, NM
Contact:

Re: Made Kelly’s shock tool!

Post by viclioce »

Albert. You can pull them apart to make them much easier to clean! I use 0000 steel wool on the shock body & the cap.

For the smaller parts and the springs, I use a brass wire brush on my drill, followed by the steel wool. The wire brush removes the heavy stuff and then the steel wool brings out the shine! And, dis-assembly will allow you to re-paint the black portions of the shock before re-assembly! :ugeek: Victor

1978 175SL
1976 03 Wombat
1975 99 Road Toad (2)
1973 96 Dirt Squirt (2)
1973 “Wombat Combat”
1973 Combat Wombat
1972 94 Wombat (2)
1972 Super Squirt
1971 92B+ Ace
1970 92B Ace 100B (2)
1968 92 Ace 100
1966 Ace 90
; D Victor
TheAceWombat
Posts: 21
Joined: Wed Dec 09, 2020 7:10 pm

Re: Made Kelly’s shock tool!

Post by TheAceWombat »

So I was wondering, does the nitrogen gas leak out of the shock over time and inevitably destroy it? I would think that whatever seal is used would be rotten by now and just let everything out. It seems like a decent amount of people keep original shocks on their bikes, so I would assume a considerable amount of them are still working at least at the 50 yr mark. Not sure how though.
givergas
Posts: 790
Joined: Sat Sep 16, 2017 11:41 am
Location: minnesota

Re: Made Kelly’s shock tool!

Post by givergas »

easy peasey lots easer that the b+ shocks, thanks again Kelly
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