Engine Washers

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robbnc
Posts: 20
Joined: Fri Mar 27, 2020 10:07 am

Engine Washers

Post by robbnc »

Hi and thanks for adding me! I've been reading this forum for the last 5 months but this is my first post, as I'm just now really getting started rebuilding my 96 DS engine. I've had the crank rebuilt along with a fresh bore and piston, many thanks to Dave and Terry. All new bearings and bushings are installed and I'm preparing to start reassembly. My question is this: does anyone have dimensions or descriptions of the various washers and thrust washers? I have searched but haven't had much luck. Thanks
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Dale
Posts: 1259
Joined: Fri Jul 19, 2013 7:23 am

Re: Engine Washers

Post by Dale »

Welcome aboard!
Here are some approximate measurements for thrust washers.
Crank left side OD 29mm ID 21mm .3mm thick
Countershaft bottom OD 32mm ID 19mm .35mm thick
Countershaft top OD 36mm ID 21mm .4mm thick
Kick starter shaft OD 25mm ID 16mm Come in various sizes .2, .3 and .5mm

Sorry, I don't have any notes on washers.
Dale
Dale
thrownchain
Posts: 1919
Joined: Sun Jul 21, 2013 8:52 am

Re: Engine Washers

Post by thrownchain »

Most thrust washers are location specific so will only fit in one location correctly.
robbnc
Posts: 20
Joined: Fri Mar 27, 2020 10:07 am

Re: Engine Washers

Post by robbnc »

Thanks guys, that's exactly what I was looking for!
viclioce
Posts: 4813
Joined: Mon Apr 21, 2014 5:35 pm
Location: Santa Fe, NM
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Re: Engine Washers

Post by viclioce »

You can also see the washers & shims on the parts fiche on Terry’s website! :ugeek: Victor

1978 175SL
1976 03 Wombat
1975 99 Road Toad (2)
1973 96 Dirt Squirt (2)
1973 “Wombat Combat”
1973 Combat Wombat
1972 94 Wombat (2)
1972 Super Squirt
1971 92B+ Ace
1970 92B Ace 100B (2)
1968 92 Ace 100
1966 Ace 90
; D Victor
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