broke kick start....

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chebopper
Posts: 4
Joined: Mon Aug 01, 2016 6:33 pm

broke kick start....

Post by chebopper »

Curious why the 250 sl kickstarts break...is it due to weak mfg of the kick start shaft or something internal in the case. Im new here thanks!
Darrell
Posts: 315
Joined: Mon Jul 29, 2013 7:09 am
Location: Vancouver Island, BC

Re: broke kick start....

Post by Darrell »

From the factory the shafts were too short. Consequently, the kick start pinch knuckle doesn't have enough surface-area contact with the splines to cope with the repeated torque stresses of kicking the bike over.

As a case in point, in the '70s my 250SL was tossed out in the back bushes somewhere because the kick start shaft, and knuckle, stripped out at 830 miles.

SH had a quantity of repop kick shafts manufactured -- an inch or so longer than stock, which corrects the issue. I hope there are still some of these in inventory for the sake of future 250SL rebuilders.
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