Search found 79 matches

by Bert44
Sat Jan 04, 2020 12:06 pm
Forum: HODAKA CHAT GROUP
Topic: Ace 90 Speedo gasket?
Replies: 24
Views: 6594

Re: Ace 90 Speedo gasket?

I tried it on a Honda cub speedo. Exactly the same mechanism inside. The only part I had a short problem with is removing the top plate which is held in place by peeling. I tried to lever it off but tapping back the peeled bits with a chisel would have been better. Very simple otherwise, just watch ...
by Bert44
Fri Jan 03, 2020 12:21 am
Forum: HODAKA CHAT GROUP
Topic: speedo refurb
Replies: 4
Views: 885

Re: speedo refurb

This post made me think about ‘that’ speedo post and as it’s 42 C here I thought I’d give it a go. Very simple to do when following the instructions. Pulled apart a Honda C90 speedo and it looks exactly the same internals as a Hodaka. There is no mystery to it. Hardest part is separating the bezel f...
by Bert44
Fri Nov 08, 2019 11:08 am
Forum: HODAKA CHAT GROUP
Topic: Lower triple clamp
Replies: 21
Views: 3573

Re: Lower triple clamp

On my Wombat, the threaded hole is to retain a small wire clip that the speedo cable runs through.
by Bert44
Wed Nov 06, 2019 11:01 am
Forum: HODAKA CHAT GROUP
Topic: hey!!
Replies: 32
Views: 4295

Re: hey!!

You could poke the bear by asking “which oil is best or which condenser and what location?”
by Bert44
Sat Oct 19, 2019 11:59 am
Forum: HODAKA CHAT GROUP
Topic: Ace 90 Speedo gasket?
Replies: 24
Views: 6594

Re: Ace 90 Speedo gasket?

Thanks Bevman. This is a fantastic post. I’ve always wondered how a speedo works. Now I’ll go and pull down my broken Honda speedo as a test of my new found knowledge.
Give yourself an elephant stamp.

Bert.
by Bert44
Fri Oct 11, 2019 11:04 am
Forum: HODAKA CHAT GROUP
Topic: Ace 90 Speedo gasket?
Replies: 24
Views: 6594

Re: Ace 90 Speedo gasket?

I have used O rings in the past but they have a use by date. They break up as if they’re affected by UV light after about 3 years. Easy enough to replace if they are used between the headlight shell and speedo but if they are used to seal the bezel, a bead of silicon may be a better option.
by Bert44
Mon Aug 12, 2019 12:58 am
Forum: HODAKA CHAT GROUP
Topic: Stuck Piston in a Cyclinder, best way to unstick
Replies: 6
Views: 949

Re: Stuck Piston in a Cyclinder, best way to unstick

Victor, the idea is to hang the crank and con rod between your two steel bases on the press and rest the cylinder on top of the bases, then press on the piston (preferably via a block of wood) and hold the crank with one hand so it doesn’t drop on the floor.
by Bert44
Sun Aug 11, 2019 12:26 pm
Forum: HODAKA CHAT GROUP
Topic: Stuck Piston in a Cyclinder, best way to unstick
Replies: 6
Views: 949

Re: Stuck Piston in a Cyclinder, best way to unstick

Victor, as long as you unscrew the cylinder studs that should work. There’s an article in the latest “Classic Bike” British magazine showing exactly that process. The crank, rod cylinder was then placed in a hydraulic press to separate the piston/cylinder. I always like to use a bit of heat before s...
by Bert44
Thu Jun 13, 2019 5:04 pm
Forum: HODAKA CHAT GROUP
Topic: Another 1-down, 4 up shift case question
Replies: 18
Views: 2270

Re: Another 1-down, 4 up shift case question

There’s one on eBay now.
by Bert44
Wed Jun 12, 2019 12:38 pm
Forum: HODAKA CHAT GROUP
Topic: Brake plate wearing on drum
Replies: 13
Views: 1376

Re: Brake plate wearing on drum

If you’ve still got the spacer out, it’s a good time to file 2 small u shape recesses on one end. It helps when next time you knock the bearings out as a drift will fit in the gap.
by Bert44
Wed Jun 12, 2019 12:33 pm
Forum: HODAKA CHAT GROUP
Topic: Another 1-down, 4 up shift case question
Replies: 18
Views: 2270

Re: Another 1-down, 4 up shift case question

It’s the one with Hodaka embossed on the magneto cover. The others have Ace on them.
by Bert44
Tue Jun 11, 2019 1:04 pm
Forum: HODAKA CHAT GROUP
Topic: One down, four up shift pattern
Replies: 4
Views: 1430

Re: One down, four up shift pattern

There’s one on eBay now.
by Bert44
Thu May 23, 2019 1:15 pm
Forum: HODAKA CHAT GROUP
Topic: Wombat shifter
Replies: 3
Views: 746

Wombat shifter

Hi
This wombat magneto and gear cover is on eBay. Does anyone know if it does fit the earlier bikes with neutral at the bottom?https://rover.ebay.com/rover/0/0/0?mpre ... 3819091481
by Bert44
Mon May 06, 2019 4:41 pm
Forum: HODAKA CHAT GROUP
Topic: Recommendations for Inexpensive tools
Replies: 1
Views: 459

Re: Recommendations for Inexpensive tools

I’ve bought second hand Starret and Moore&Wright instruments and also Mitutoyo. All good quality instruments and come with a test piece to check accuracy which you can adjust yourself. I’ve found that although they are second hand, the original owners, being machinists, are respectful of the ins...
by Bert44
Fri May 03, 2019 12:45 pm
Forum: HODAKA CHAT GROUP
Topic: 94 Wombat Condenser Availability
Replies: 11
Views: 2172

Re: 94 Wombat Condenser Availability

When I made this modification I used a Honda C90 condenser. Cheap and readily available and works.
by Bert44
Fri Nov 02, 2018 10:54 am
Forum: HODAKA CHAT GROUP
Topic: wrist pin rub
Replies: 7
Views: 1855

Re: wrist pin rub

The marks look like there was never a clip in place and the pin has been marking the bore. Was there a clip somewhere in the crankcase? Do you know if circlips can be used instead of the original clips. I think they are less prone to come out as there’s no extended tang. My Wombat has similar rust s...
by Bert44
Sun Oct 28, 2018 3:49 pm
Forum: HODAKA CHAT GROUP
Topic: Australian Wombat
Replies: 5
Views: 1160

Re: Australian Wombat

Thanks thrownchain
If I can get a similar era jap bike rim it would probably be chrome but it doesn’t have to be pristine, just not too much pitted rust.
Very interested in the cover.
by Bert44
Sun Oct 28, 2018 11:50 am
Forum: HODAKA CHAT GROUP
Topic: Australian Wombat
Replies: 5
Views: 1160

Australian Wombat

Hi. I’ve just bought a non running Wombat #94 but it’s definitely rebuildable. I’m missing the magneto cover and the rear wheel is rusted through to the spokes. I’ve looked on eBay for the magneto cover and there are plenty of Ace covers but no 125s. Are they harder to find and is the shift pattern ...
by Bert44
Tue Jul 17, 2018 12:46 pm
Forum: HODAKA CHAT GROUP
Topic: Tapping into your die knowledge
Replies: 2
Views: 591

Re: Tapping into your die knowledge

I was looking into this a while ago and the threads were 1/8 bspp. That’s British Standard Pipe Parrallel which is good. The other pipe thread is a taper which is more difficult to find a die for. Don’t know whether the USA uses bspp but the dies are readily available in Oz and probably the UK. From...
by Bert44
Tue May 01, 2018 9:38 pm
Forum: HODAKA CHAT GROUP
Topic: Ace 100 Spark
Replies: 20
Views: 4426

Re: Ace 100 Spark

With the air filter removed, open the throttle wide so the slide is up and then shove the screwdriver in the Venturi. Stops immediately. Not recommended for future use of the bike. :)
by Bert44
Wed Feb 21, 2018 12:25 pm
Forum: HODAKA CHAT GROUP
Topic: Oz Ace 100 clutch issue
Replies: 0
Views: 905

Oz Ace 100 clutch issue

For anyone who was following my problems with a non disengaging clutch this is what I found. After dismantling the clutch about 8 times, filing the burrs off the fingers, checking for smooth operation, checking and rechecking shimming on the disc everything looked perfect - and it was. Turned out th...
by Bert44
Thu Feb 15, 2018 5:30 pm
Forum: HODAKA CHAT GROUP
Topic: Oz Ace 100 - gear issue.
Replies: 17
Views: 4824

Re: Oz Ace 100 - gear issue.

Progress report - I've stripped the clutch a few more times and filed any burrs off the metal plates and placed the clutch assembly, pinion gears and clutch disc in a vice and found that the assembly will turn, leaving the pinion gears stationary - showing the clutch assembly is working. When I put ...
by Bert44
Sun Feb 04, 2018 3:11 pm
Forum: HODAKA CHAT GROUP
Topic: Oz Ace 100 - gear issue.
Replies: 17
Views: 4824

Re: Oz Ace 100 - gear issue.

Ed and Brian,
Both thrust washers in place and checked torque specs. Bike isn’t registered so I’ll have to wait a while to ride it to check Ed’s theory.
79D14236-259D-4C22-804F-A1677F0061FA.jpeg
This is a great app when you’ve got British, Japanese, European bikes to work on.
by Bert44
Sat Feb 03, 2018 10:30 pm
Forum: HODAKA CHAT GROUP
Topic: Fuel cox Lapping
Replies: 16
Views: 4228

Re: Fuel cox Lapping

I started with Autosol, a polishing compound for aliminium sidecovers then went to a paint cutting and polishing compound. Finer and finer does it.
by Bert44
Sat Feb 03, 2018 4:32 pm
Forum: HODAKA CHAT GROUP
Topic: Oz Ace 100 - gear issue.
Replies: 17
Views: 4824

Re: Oz Ace 100 - gear issue.

Thought of that Pop, stripped the clutch, cleaned the plates and tried it dry - no oil, no result.